Production Process

Mastering Every Detail of Production

We control the entire manufacturing journey in house. From melting raw solid brass to the final high pressure test. Discover how our advanced facility builds fixtures that easily conquer the strictest global standards.

Faucet Production Process

Step 1: Raw Material Selection

Step 1: Raw Material Selection

We start with high grade solid brass. Our faucet bodies are made of the purest possible brass. Brass is an alloy of copper and zinc that naturally resists soft water corrosion and hard water calcification. This gives every faucet a heavy and durable foundation.

Step 2 IMR Gravity Casting

Step 2 IMR Gravity Casting

We operate world class IMR gravity casting machines imported from Italy. These automated furnaces melt the brass and maintain strict temperature controls. This eliminates internal porosity and keeps our casting rejection rate extremely low. IMR machines are used by almost all top manufacturers around the world.

Step 3 Rough Machining

Step 3 Rough Machining

We peel off the rough surface of the casted brass body to prepare it for polishing. Our special customized machines can process 8 faucet bodies at one time. This rough machining step makes polishing easier and ensures a smooth and shiny effect later on.

Step 4 Precision CNC Machining

Step 4 Precision CNC Machining

This is a fully computer controlled process. Multiple advanced CNC machining centers cut the internal water channels and threads with extreme accuracy. This guarantees flawless installation and leak free performance for every unit.

Step 5 Surface Polishing

Step 5 Surface Polishing

We polish the rough casting by hand to ensure an impressive shine. Our skilled workers manually polish all flat surfaces and edges. This removes micro imperfections and prepares a flawless base for plating.

Step 6 Advanced Plating and PVD

Step 6 Advanced Plating and PVD

The brass faucets are placed in an electrolytic immersion bath. They bathe in several electrolytic baths for up to an hour. This modern plating system applies a brilliantly shiny chrome layer that ensures long lasting durability. We also use aerospace grade Physical Vapor Deposition for customized colors like Brushed Gold and Matte Black.

Step 7 Tailored Branding

Step 7 Tailored Branding

We use advanced laser machines to apply your brand logo or certificate marks directly onto the faucet body or handles. For matte and dark finishes we use high adhesion silk screen printing. This ensures crisp and permanent branding.

Step 8 Precision Assembly

Step 8 Precision Assembly

A single faucet comprises almost 30 individual components. Our specialized workers assemble all parts together. We source core internal parts from top global manufacturers like Kerox of Hungary, Vernet of France, and Neoperl of Switzerland.

Step 9 Quality Testing

Step 9 Quality Testing

Independent quality control teams inspect the faucets after every stage of manufacture. Anything that fails the test is promptly sent back. We also verify performance by running the faucet handle through an open and close test for 500,000 times.

Step 10 Packaging

Step 10 Packaging

Approved products are carefully wiped down and packed in premium drop tested materials. We offer eco friendly project trays or retail ready color boxes based on your exact requirements.

Bath Accessories Production Process

Step 1 Versatile Material Selection

Step 1 Versatile Material Selection

Our premium accessory bodies are made of the purest possible brass. Brass strongly resists corrosion. We also offer customized manufacturing using premium Stainless Steel SUS304 and Zinc Alloy to meet different project budgets and market demands.

Step 2 Precision Forging

Step 2 Precision Forging

We use various types of forging machines. This allows our accessories to be made into a hundred different shapes. This high pressure process ensures excellent structural density for intricate architectural designs.

Step 3 CNC Machining

Step 3 CNC Machining

Our computer controlled CNC machining centers execute precise cutting and drilling operations. This automated precision ensures every component aligns perfectly for seamless assembly.

Step 4 Seamless Soldering

Step 4 Seamless Soldering

We use advanced soldering machines to join multi component designs. All parts are soldered together perfectly. This creates an invisible bond that is structurally robust enough to withstand heavy loads on towel bars and grab bars.

Step 5 Surface Polishing

Step 5 Surface Polishing

Achieving a flawless finish requires manual work. The rough casting is polished by hand. All flat surfaces and edges are polished manually to ensure an impressive shine.

Step 6 Premium Plating

Step 6 Premium Plating

All Aquavit accessories undergo a chrome plating technique that greatly enhances the durability of the product. We also apply advanced Physical Vapor Deposition technology to create rich finishes that resist humid bathroom environments.

Step 7 Tailored Mounting Hardware

Step 7 Tailored Mounting Hardware

We use Germany fischer mounting systems, Thailand Ocean glass parts, and SUS304 screws. This ensures easy installation and high quality. We provide tailored installation kits for both solid masonry walls and hollow drywall.

Step 8 Quality Control

Step 8 Quality Control

Independent quality control teams look at the product after every stage of manufacture. From the brass foundation to the final assembly, anything that fails is promptly sent back.

Step 9 Packaging

Step 9 Packaging

We deliver products that offer easy installation and a shiny mirror like finish. We meticulously wipe and visually inspect the approved accessories before securing them in customized drop tested packaging.

Partnering for Your Success

Our structured production processes and strict quality controls exist for one simple reason. We want to build exceptionally reliable products that protect your brand reputation. Whether you need customized OEM faucets or large scale project hardware, our facility and experienced engineering team are ready to deliver.

Let us be part of your next strategy supplier of bathroom products. Contact us today to discuss your next project and see how our manufacturing capabilities can support your business growth. We are confident that our experienced staff can be of great help.

Contact Us

You have finally come,we are willing to help you

Send email at
info@aquavitbath.com

Please call us on
+86-757-28104657